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Production vs. repair applications In general, production applications require high-duty-cycle power supplies, and repair applications can use low-duty-cycle portable units.Lift-arc GTAW Many DC power supplies are equipped with a list-start feature for, a variation of scratch starting, GTAW welding. homebuild a plasma cutter as a project when the welder touches the tungsten electrode to the workpiece, a small amount of current--15-20 a--flows. when he lifts the electrode from the work, the arc starts softly and the machine switches to the set weld-current value. this low-current starting minimizes weld contamination caused by touching the a tungsten to the workpiece and eliminates the need for high-frequency starting.

pump it up"centrifugal pumps have become more robust, with much tighter tolerances and stress analyses of components to increase efficiency and machine time to failure," according to bruce smith, north american sales manager for fristam pumps inc., middleton, wis. shaft deflection that results in moving parts hitting plasma stationary components in the pump is a major contributor to pump failure, and manufacturers are addressing that concern.liquid ring pumps are coming into play in the industry as an alternative to standard centrifugal pumps, adds smith. although these scavenger pumps have been around for a quarter of a century, pharmaceutical manufacturers have embraced the technology and forced redesigns that have expanded their applications. liquid ring pumps are particularly adept at handling fluids with entrained air, an issue with cream, which tends to foam during transit. liquid ring pumps do a superior job in fully evacuating a tank, a material-savings advantage that appeals to ice cream manufacturers and liquid egg processors, according to smith. pump improvements have been accelerated with the application of computational fluid dynamics (cfd) software, points out russell jones, business development manager-pumps for alfa laval cutter in pleasant prairie, wis. "from an r&d point of view, cfd is a big advance in optimizing design and increasing pump efficiency," he says. the technology has been instrumental in boosting pump efficiencies from the 40 percent range to 60 to 70 percent in recent years.

he responded to my challenge and was amazed to see contract cleaners spraying and hosing down his equipment with a vigor he never had imagine. he watched in horror as the cleaners dumped buckets of ice on the range tops and griddles to cool them before cleaning, then sprayed the exposed surfaces with caustic grease-cutting chemicals. he saw the cleaners start a revolving bake oven so they could hose off as the individual decks as they rotated inside the oven cavity.the next day he called me and said, "i never would have believed what i saw. you were so right, as manufacturers, we have no idea what really occurs after midnight when the cleaning crews hit the kitchen."

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